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Post Info TOPIC: broken bolt.. what to do


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broken bolt.. what to do




just finished my cobra heads and intake swap. had it running great and then all of a sudden started pouring coolant out of the thermostat housing. i put a wrench on the top bolt and it was loose so i tighten it 1/4 turn and SNAP..

tried drilling it out and using an extractor set.. just made it worse

tried "safely" heating it up (again.. i stress its a brand new intake).. no budge

my friend wants me to bring him the intake so he can weld a nut to it and hopefully spin it out.

my question is do any of you guys got a better idea? i really dont wanna remove the intake but i will if i have to.

im so pissed off

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trade intakes with me, i got my broken waterbolts out that shit be no problem lol, it took 2 days of trying different things drilling heating and turning cm's at a time to get them out lol

-- Edited by jgt8229 on Friday 3rd of April 2009 06:49:40 PM

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Its a shot in the dark but if you have enough of the bolt sticking out you could use a cut off wheel and cut a slot in the bolt and see if you can get it out with a good flat head screwdriver. Ive used that trick alot, sometimes it work and sometimes it doesnt.

Other than that I would go w welding the nut on. That usually works everytime!

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Cold air, 75mm TB, Plenum, Plenum spacer, diablo sport preditor, UPR SS, 2" Springs, spec stage 1 clutch, spec aluminum flywheel, upr pro street upper and lower rear control arms, 4:10 gears, Mac 2.5 catback, poly motor/trans mounts.....


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Drill into the bolt with a smaller bit and use a bolt extractor.

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Mike


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already tried that

theres actually piece of a bit broken off deep inside

u guys think the welding trick will work? just sucks i have to take the intake off

-- Edited by 93 LX FiveO on Friday 3rd of April 2009 06:56:03 PM

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bring the welder to the car and you wont have to pull the intake and if you do big deal its a 20 minute pull

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i have a 220 plug in my garage but its not same style as the welder

im pulling the intake but just seeing if any1 else some ideas

i know im not the only 1 who has done this.. i broke the same bolt on my last car but luckily it stuck out enough and i got it off with vice grips

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Welding a nut on works almost everytime I do it! just make sure you use a good hard nut, not one of those cheepo ones. The cheap ones dont seem to work as well! (they dont like that much heat)

I work at a salvage yard and i go through stupid shit like this all the time!

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Cold air, 75mm TB, Plenum, Plenum spacer, diablo sport preditor, UPR SS, 2" Springs, spec stage 1 clutch, spec aluminum flywheel, upr pro street upper and lower rear control arms, 4:10 gears, Mac 2.5 catback, poly motor/trans mounts.....


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Try the welding idea first. If it doesn't work then a small ball shaped carbide bit in a die grinder will get it out. It is the only thing that will cut the broken off extractor. You will probably end up using a helicoil when done. If using a carbide ball bit you must pick up one smaller then 5/16 " in diameter and plunge it head on into the bolt and then the extractor

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337 C.I.D. 390 R.W.H.P. 362 R.W.T.Q 11.44@120 in the 1/4 7.35@ 95 in the 1/8 1.60-60' N.A. 1988 L.X. Hatch 5.0L 5-Speed, 85,000 original miles


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just put it all back together with a lot of silicon it will be fine

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1993 cobra #2354 ( 1 of 362) ...04 lariat f350 crew cab diesal dually full 09 conversion...79 bronco 6.0 diesel conversion..more to come


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jb weld but dont put the rad cap on if u wanna hack

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intake is off and on its way to my buddies shop to have a nut welded onto it

ill let u guys know how it goes.. hopefully good lol

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Good luck!

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Cold air, 75mm TB, Plenum, Plenum spacer, diablo sport preditor, UPR SS, 2" Springs, spec stage 1 clutch, spec aluminum flywheel, upr pro street upper and lower rear control arms, 4:10 gears, Mac 2.5 catback, poly motor/trans mounts.....


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So any luck getting that bolt out??

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Cold air, 75mm TB, Plenum, Plenum spacer, diablo sport preditor, UPR SS, 2" Springs, spec stage 1 clutch, spec aluminum flywheel, upr pro street upper and lower rear control arms, 4:10 gears, Mac 2.5 catback, poly motor/trans mounts.....


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he got it out but it still leaks smashfreakB

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it not leaking anymore

welded an allen wrench to it lol

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Nice! whatever works!

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Cold air, 75mm TB, Plenum, Plenum spacer, diablo sport preditor, UPR SS, 2" Springs, spec stage 1 clutch, spec aluminum flywheel, upr pro street upper and lower rear control arms, 4:10 gears, Mac 2.5 catback, poly motor/trans mounts.....
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